Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer

Product Details
Customization: Available
Additional Capabilities: Coating, Drying, Granulating, Vacuum
After-sales Service: Online Support, video Technical Support
Manufacturer/Factory
Gold Member Since 2014

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Year of Establishment
2013-07-29
OEM/ODM Availability
Yes
  • Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer
  • Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer
  • Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer
  • Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer
  • Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer
  • Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer
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  • Overview
  • Product Parameters
  • Product Description
  • Optional Features
  • Company Profile
  • Workshop
  • Customers
  • FAQ
Overview

Basic Info.

Model NO.
PFB
Application
Granules, Powder
Application Area
Agricultural Chemicals, Chemical, Daily Chemical, Engineering & Construction, Food, Pharmaceutical
Certification
CE, ISO
Condition
New
Control System
PLC Control
Main Material
Stainless Steel
Mixing Capacity
60-10000 L
Safety Features
Emergency Stop Button
Speed Control
Variable Speed
Speed Range
30-120rpm(Depend on Different Model)
Stirring Type
Forced
Working
High Speed Mixer
Mixer Type
Horizontal Weightlessness Mixer
Layout Type
Horizontal
Mixing Drum Shape
Drum
Operating Type
Cycle Operating
Warranty
1 Year
Construction Material
SS304
Transport Package
Wooden Crates
Specification
CE
Trademark
PERMIX
Origin
China
HS Code
8474390000
Production Capacity
100 Sets/Year

Product Description

Product Parameters

Specifications of PFB-T (Twin Motor/Gearbox Drives):

Model Total
(liter)
Useful
(liter)
kW (*) RPM (*) L
(mm)
W
(mm)
H
(mm)
Weight
(kg)
PFB-60T 60 36 0.55x2 120 1,290 660 670 320
PFB-100T 100 60 0.75x2 105 1,400 790 700 400
PFB-200T 200 120 1.5x2 70 1,440 980 830 500
PFB-300T 300 180 2.2x2 60 1,510 1,190 1,100 800
PFB-500T 500 300 4x2 50 1,650 1,360 1,140 1,200
PFB-1000T 1,000 600 5.5x2 45 1,870 1,690 1,400 1,900
PFB-1250T 1,250 750 7.5x2 45 2,060 1,860 1,545 2,300
PFB-2000T 2,000 1,200 11x2 45 2,300 1,740 1,740 2,800
PFB-3000T 3,000 1,800 11x2 40 2,425 2,040 1,860 3,500
PFB-4000T 4,000 2,400 15x2 30 2,760 2,280 1,970 4,800
PFB-5000T 5,000 3,000 18.5x2 30 2,940 2,520 2,140 5,700
PFB-6000T 6,000 3,600 22x2 30 3,190 2,680 2,380 7,600
PFB-10000T 10,000 6,000 30x2 30 3,620 3,080 2,610 10,200

Specifications of PFB (Single Drive with Chain or Gearbox Transmission):
Model Total
(liter)
Useful
(liter)
kW (*) RPM (*) L
(mm)
W
(mm)
H
(mm)
Weight
(kg)
PFB-60 60 36 1.1 120 900 700 670 320
PFB-100 100 60 3 105 1,000 890 700 400
PFB-200 200 120 4 70 1,090 1,035 820 500
PFB-300 300 180 5.5 60 1,250 1,270 995 800
PFB-500 500 300 7.5 50 1,430 1,490 1,120 1,130
PFB-1000 1,000 600 11 45 1,580 1,750 1,200 1,750
PFB-1250 1,250 750 15 45 1,910 1,990 1,350 2,100
PFB-2000 2,000 1,200 22 45 2,295 2,080 1,600 2,700
PFB-3000 3,000 1,800 22 40 2,410 2,280 1,760 3,300
PFB-4000 4,000 2,400 30 30 2,770 2,630 1,850 4,500
PFB-5000 5,000 3,000 37 30 3,005 2,940 2,040 5,500
PFB-6000 6,000 3,600 45 30 3,130 3,080 2,100 7,000
PFB-10000 10,000 6,000 55 30 3,585 3,510 2,500 8,400

1. kW/rpm are product dependent and might vary.
2. All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.
3. PerMix reserves the right to modify the design without notice.

 
Product Description

Introduction:
 

PerMix PFB series Twin-shaft Paddle Mixer is a fast mixer with high efficiency, which can also be known as Fluidizing Mixer, Fluidized Zone Mixer, Non-gravity Mixer or Zero-gravity Mixer.
  
The PFB Twin-shaft Paddle Mixer is applied to prepare a homogeneous mixture despite of particle size, shape and density. When the small amount of powder additives or liquid is required to be added into the bulk material, PFB Twin-shaft Paddle Mixers are able to achieve fast and precision mixing with high capacity.

Due to its high efficiency and reliable performance, PerMix Twin-shaft Paddle Mixers are widely applied in many industries, including but not limited to: Building materials, Fly ash conditioning, Animal feeds, Mineral premixes, Instant drinks, Milk powders, Vitamin mixes, etc. Typical applications include but are not limited to:

- Food Industry
Instant drinks/soups, Infant milk powder, Flour/bread/bakery mixes, Frozen vegetables, Treatment of spices

- Feed Industry
Animal feed, Mineral premixes, Aqua / fish feed, Pet food, Dairy additives

- Pharmaceutical Industry
Vitamin mixes, Medical mixes

- Chemical Industry
Detergents, Color pigments, Fertilizers, Explosives, Boric acid, Carbon, Fly ash, Fungicides, Soda ash

- Building Industry
Dry mortar, Blended cements, Tile adhesives/grouting, Brick facings, Cement & Fibers, Flooring materials, Joint compounds, Road lining materials

- Environmental Applications
Fly ash conditioning, Filter dust treatment, Sewage sludge, Food waste
Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer
Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer

How It Works:
PerMix PFB series Twin-shaft Paddle Mixer consists of paddles with special angles that are mounted on twin shafts in a "W" shaped trough. During operation, the two shafts are rotating in opposite direction.

The paddles sweep the entire bottom of both troughs, and materials are lifted floating between the two shafts (as zero-gravity zone) by the centrifugal force generated by the paddles.

At this weightless zone, mixing of materials of different density is easy and fast because material particle can move freely and randomly, regardless of particle size and density. This brings a rapid and highly homogeneous mixing.

PerMix Twin-shaft Paddle Mixers can be with either overlapping paddles (single drive with chain or gearbox transmission), or tangential paddles (twin motor/gearbox drives).

Drive Unit:
PerMix can provide three options for the drive unit:

- Double direct drive with two separate motor & gearbox assemblies to be connected with the two shafts (tangential);

- Single Drive system (with one motor/gearbox, and synchronized by a heavy duty chain with chain tensioner for the two shafts, which are overlapping);

- Single Drive system (with one motor and a special gearbox with two output shafts to drive the two paddle shafts in a synchronized way, which are overlapping).
Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer
Bomb Bay Doors for Discharge:
PerMix PFB Mixers are supplied with large Bomb Bay Doors for fast and complete discharging; with the bomb bay doors, the discharging time can reduce to less than one minute (product and mixer size dependent).
 
Optional Features

Compared with other powder mixers, PerMix PFB series Twin-shaft Paddle Mixers are featured in:

1. Very fast mixing to supply a typical mixing time of 30~60 seconds
2. Free particle movement in the fluidized zone
3. Minimal heat and low shear for shear and heat sensitive materials (due to the fact that low friction without shear in this non-gravity zone is generated, this makes the PerMix PFB Twin-shaft Paddle Mixer an ideal machine for fragile products that can't tolerate rough handling, even flakes or spray dried bodies remaining intact after mixing).
4. Big bomb bay door for fast discharging & reduced segregation
5. Various drive unit design
6. Low maintenance
Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer
Besides, PerMix supplies a lot of options to make the machine even more versatile:

- Easy-clean design with openable access door at non-drive side
The openable door at the non-drive side with cantilever design of the twin shafts gives the mixer the capability to be cleaned in an easier way.

- Easy-clean design with retractable shafts & drive unit
This design provides complete access to the contact parts of the mixer, giving the supreme hygienic possibility and easiest way for cleaning and maintenance.

- Liquid spray nozzles
Liquid can be added into the powder by spray nozzles on a pipe which is installed on the top of the mixing trough. The necessary pump and tank can also be provided by PerMix.

- CIP (Clean-in-place) spray balls
Optional CIP spray balls can be mounted on the PerMix mixers to make the cleaning of mixer inside easy and automatic with customer CIP cleaning station.

- Leading edges of the paddles can be coated by Tungsten Carbide for very abrasive materials.

- Intensive choppers to break lumps
Although PerMix PFB series Twin-shaft Paddle Mixer is featured by its gentle mixing at the weightless zone, it can also achieve rough mixings with additional PerMix Pin Milling Bars to be installed on the top of the paddles. The PerMix Pin Milling Bars are two rapidly rotating bars with pins and a stationary shroud, which introduce high shear force onto the materials during mixing to break soft lumps and agglomerates. In this case, a fill level of 140% of normal capacity is required.

- Construction material
We are able to offer our mixers with contact part to be built by Carbon steel, SS304, SS316/316L, Titanium, Duplex stainless steel, Hastelloy, etc. For abrasive materials we offer hardened steel as the contact part.
Company Profile

PerMix means "Perfect Mixing Technologies"!

PerMix is a Chinese-Israeli cooperative venture with the famous Srugo family in Israel, who has been active and reputed in industrial mixing and processing equipment since 1954. PerMix strong advantages over other competitors are 60 years of Designed-in-Israel know-how along with competitive Made-in-China prices!

(1) About SRUGO (Israel):

SRUGO MACHINES ENGINEERING was established in 1954 in Argentina by the late industrialist, Jakob Srugo. In 1965 the company moved to Israel and operated from Bat-Yam. In 1977 SRUGO moved to Netivot and since then operated a modern plant with an adaptable production line to provide an efficient solution for each customer's requirements. SRUGO exported its products since 1990 to Western Europe, United States, Australia, Eastern Europe, the Middle East and several developing countries.

(2) About PerMix:

In 2010, Mr. Arie Srugo, the second generation of SRUGO family, sold the whole company. After three years validity period of confidential agreement, in 2013, he decided to work with a Chinese company in order to take the advantage of the lower cost with an improving technology, set up PerMix, and target this company to be present in global market.

PerMix Tec Co., Ltd. is established as the professional supplier of industrial mixing and other processing equipment. Our state-of-the-art technology and know-how in this section is originally from Israel. Along with the low labor cost advantage in China, PerMix is born to be your partner for the cost effective solutions in powder, paste and liquid mixing applications.

PRODUCT RANGE:

We are not only able to offer the single machine with modern appearance and advanced technique, but also to offer the full line system to save your time, which is one of our strong points. With our engineers' decades of experience in this area, PerMix is capable to offer the most suitable solution for any industry that has a demand for mixing.

CUSTOMIZED SOLUTIONS:

Despite the standard range we are able to design the equipment according to the specific requirements of our customers. PerMix engineers evaluate the customer's mixing and processing problems in order to translate process parameters into soundly engineered and dependable mechanical equipment. PerMix welcomes the opportunity to discuss specific requirements or problems and invites customers to compare and determine for themselves which equipment is best suited for their needs.

APPLICATIONS:

PerMix has been building a good reputation in both local and export markets over these years. Our products are widely used to serve a variety of industries such as fine chemicals, specialty chemicals, petrochemicals, painting, ink, cosmetics, pharmaceuticals, agriculture, food, beverage, biology, nano materials, paper, adhesive, plastic, electronics, batteries, wastewater, etc.

Workshop

Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer
Customers

Industrial Horizontal Stainless Steel Double Shaft Dry Powder Paddle Mixer
FAQ

Q: What is your price level compared with European suppliers and local Chinese suppliers?
A: Depending on the machine type and size, our price level is 30%-60% less than the European suppliers and 5-15% higher than the big local suppliers.

Q: Are you able to provide tailor-made design and production for the mixers?
A: Yes, in fact more than half of our mixers are tailor made, which is one of our strong points.

Q: Are you able to design and produce other processing equipment?
A: We are open to discuss about it.

Q: Can you provide machines to OEM customers, meaning to label their brands on the machines.
A: Yes we are doing it a lot. We have several OEM partners in the USA.

Q: Do you have agent network out of China?
A: Yes we do have agents but only in some countries, for example in USA, Germany, Poland, Spain, Denmark, Turkey, Argentina, etc. We are still looking for more agents because we believe to work with agents is the best way to do business.

Q: What is your delivery lead time of the mixing equipment.
A: Depending on the size and level of customization, but usually it is from 6-14 weeks.

Q: How do you pack and ship the mixing machines?
A: For machines don't require full container loading, we will pack them in wooden case. For FCL (full container loading) shipment, we will just wrap the machines in plastic films and fix them in the container. The shipment can be either by air or by sea.

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