Excellent Performance Single Shaft Fluidized Mixers for Food Powder Processing
Specifications:
Model |
Total (liter) |
Useful (liter) |
kW (*) |
RPM (*) |
H1 (*) (mm) |
L (mm) |
W (mm) |
H (mm) |
Weight (kg) |
PFBS-45 |
45 |
30 |
1.5 |
150 |
700 |
1,350 |
650 |
1,500 |
400 |
PFBS-100 |
100 |
70 |
2.2 |
130 |
600 |
1,455 |
600 |
1,650 |
600 |
PFBS-200 |
200 |
140 |
3 |
115 |
600 |
1,615 |
660 |
1,710 |
650 |
PFBS-300 |
300 |
210 |
4 |
110 |
600 |
1,725 |
715 |
1,740 |
720 |
PFBS-500 |
500 |
350 |
5.5 |
100 |
600 |
2,020 |
870 |
1,840 |
940 |
PFBS-750 |
750 |
500 |
7.5 |
90 |
600 |
2,215 |
960 |
2,070 |
1,200 |
PFBS-1000 |
1,000 |
700 |
11 |
80 |
100 |
2,410 |
1,050 |
1,730 |
1,380 |
PFBS-1500 |
1,500 |
1,000 |
15 |
74 |
100 |
2,715 |
1,150 |
1,800 |
1,720 |
PFBS-2000 |
2,000 |
1,400 |
18.5 |
65 |
100 |
2,910 |
1,250 |
1,930 |
2,200 |
PFBS-3000 |
3,000 |
2,100 |
22 |
58 |
100 |
3,370 |
1,400 |
2,100 |
2,850 |
PFBS-4000 |
4,000 |
2,800 |
30 |
52 |
100 |
3,710 |
1,520 |
2,285 |
3,900 |
PFBS-5000 |
5,000 |
3,500 |
37 |
49 |
150 |
3,960 |
1,620 |
2,385 |
4,400 |
PFBS-6000 |
6,000 |
4,200 |
37 |
46 |
150 |
4,255 |
1,700 |
2,490 |
5,000 |
PFBS-8000 |
8,000 |
5,600 |
45 |
43 |
150 |
4,870 |
1,860 |
2,570 |
7,100 |
PFBS-10000 |
10,000 |
7,000 |
55 |
38 |
150 |
5,050 |
1,980 |
2,640 |
9,200 |
PFBS-12000 |
12,000 |
8,400 |
55 |
33 |
500 |
6,850 |
2,450 |
3,075 |
13,100 |
PFBS-15000 |
15,000 |
10,500 |
75 |
33 |
500 |
7,160 |
2,650 |
3,260 |
15,000 |
PFBS-20000 |
20,000 |
14,000 |
90 |
30 |
550 |
7,570 |
2,905 |
3,560 |
20,100 |
PFBS-25000 |
25,000 |
17,500 |
110 |
27 |
550 |
8,000 |
3,100 |
3,700 |
26,000 |
PFBS-30000 |
30,000 |
21,000 |
132 |
24 |
550 |
8,600 |
3,300 |
3,900 |
31,000 |
1. kW/rpm are product dependent and might vary.
2. H1 (discharge height) can be designed according to request.
3. All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.
4. PerMix reserves the right to modify the design without notice.
FAQ
Q: What is your price level compared with European suppliers and local Chinese suppliers?
A: Depending on the machine type and size, our price level is 30%-60% less than the European suppliers and 5-15% higher than the big local suppliers.
Q: Are you able to provide tailor-made design and production for the mixers?
A: Yes, in fact more than half of our mixers are tailor made, which is one of our strong points.
Q: Are you able to design and produce other processing equipment?
A: We are open to discuss about it.
Q: Can you provide machines to OEM customers, meaning to label their brands on the machines.
A: Yes we are doing it a lot. We have several OEM partners in the USA.
Q: Do you have agent network out of China?
A: Yes we do have agents but only in some countries, for example in USA, Germany, Poland, Spain, Denmark, Turkey, Argentina, etc. We are still looking for more agents because we believe to work with agents is the best way to do business.
Q: What is your delivery lead time of the mixing equipment.
A: Depending on the size and level of customization, but usually it is from 6-14 weeks.
Q: How do you pack and ship the mixing machines?
A: For machines don't require full container loading, we will pack them in wooden case. For FCL (full container loading) shipment, we will just wrap the machines in plastic films and fix them in the container. The shipment can be either by air or by sea.
Product Description
PerMix PFBS series Single Shaft Fluidized Mixers are an innovative design derived from the conventional Ribbon Mixers but with the additional feature & advantage of PerMix PFB series Twin Shaft Paddle Mixers which provide fast, complete and thorough mixing performance by mechanical fluidizing despite the density, particle size and shape of different solid ingredients to be mixed. PFBS mixers can achieve homogeneous mix within typical 30~60 seconds but product dependent.
Compared with the Ribbon Blenders, Single Shaft Fluidized Mixers are superior because they are able to mix the material in a more aggressive way with higher tip speed and Froud number while keeping the similar power consumption, due to the special design of multiple pitched paddles.
PerMix Single Shaft Fluidized Mixers are aggressive mixers that are well qualified for high mixture ratio processes up to 1:1,000,000, which means the single sample of 1 ppm of a batch volume can still have the right mixture of ingredients.
Design with Multi-choppers:
The installation of PerMix Multi-chopper in the basic PFBS powder mixer enables the breaking down of agglomerates during the mixing process.
Together with the mixing element, the PerMix Multi-chopper removes lumps in the initial product, chops pasty adhesives and hinders the formation of agglomeration during the moisturizing of powdered substances. The PerMix Multi-chopper is operated independently by its own motor.
Optional Features:
- Hygienic 'Stub-shaft' Design
The 'stub-shaft' design eliminates the use of any flange / bolts connection in a conventional ribbon mixer, and meanwhile makes it possible that both endplates can be welded to the trough instead of bolting with a big gap between the flanges, thus with minimum trapping areas for materials.
- Interchangeable mixing element
PerMix can design the mixer to work with interchangeable mixing tool of fluidizing paddles, paddle & ribbons, plows and many other types, supplying versatility while keeping a relatively low budget for our customer. Different mixing tool types have their own advantages, and this gives our customer the super versatility.
- Continuous operation
PerMix supplies mixers for continuous work when a large capacity per hour is needed for the same material. Continuous Fluidized Mixers differ from batch mixers in that the mass flow of the product is from the inlet of the container to the discharge at the opposite end.
- Heating/Cooling jacket
Jacketed trough for heating/cooling operation by steam, thermal oil, or water. ASME/PED certificate can be optional for high pressure operation.
- Feeding & Discharging
A variety of feeding & discharging methods can be selected by the customers. Discharging port can be by manual or pneumatic operation.
- Construction material
We are able to offer mixers with contact part to be built by Carbon steel, SS304, SS316/316L, Titanium, Duplex stainless steel, Hastelloy, etc. For abrasive materials we offer hardened steel as the contact part, or the mixing elements to be coated with materials such as Tungsten Carbide or equivalent. Also we produce mixers all by stainless steel in order to meet the high hygienic requirement.
- Liquid spray nozzles
Liquid can be added into the powder by spray nozzles on a pipe which is installed on the top of the mixing trough. The necessary pump and tank can also be provided by PerMix.
- CIP (Clean-in-place) spray balls
Optional CIP spray balls can be mounted on the PerMix mixers to make the cleaning of mixer inside easy and automatic with customer CIP cleaning station.
Vacuum Mixer Dryer:
With some special modification, the PerMix PFBS series Single Shaft Fluidized Mixer can be used as a multi-stage process vessel eliminating the need for additional specialist equipment. It can be used as a mixer-dryer, mixer-granulator, de-aerator, reactor and cooler. Contact us to find more information about the PerMix Vacuum Mixer Dryer.