Manufactory and Trading Combo Ribbon Mixer for Powder Mixing

• Customization: Available
• Additional Capabilities: Coating, Drying, Granulating, Vacuum
• After-sales Service: Engineers Available to Service Machinery Overseas, Free Spare Parts, Online Support, video Technical Support
• Model NO.: PRB
• Application: Granules, Powder
• Application Area: Agricultural Chemicals, Chemical, Daily Chemical, Engineering & Construction, Food, Pharmaceutical
• Certification: CE, ISO
• Condition: New
• Main Material: Carbon Steel, Stainless Steel
• Mixing Capacity: 27-15000L Optional
• Safety Features: Overload Protection, Splash Guard
• Speed Range: 14-123 Rpm
• Stirring Type: Forced
• Working: Blending
• Mixer Type: Powder Mixer
• Layout Type: Horizontal
• Mixing Drum Shape: Drum
• Operating Type: Cycle Operating
• Warranty: 1 Year
• Construction Material: SS304; SS316L; Carbon Steel
• Ex-Proof Version: Available
• Polishing: Dull Polishing; Mirror Polishing
• Transport Package: Wooden Case
• Specification: CE
• Trademark: PERMIX
• Origin: China
• HS Code: 8474390000
• Production Capacity: 100 PCS / Year

Product Description

Product Description

PRB - Ribbon Mixer

PerMix PRB series Ribbon Mixer is an efficient and versatile blending machine for mixing of dry powders, granules and viscous pastes homogeneously. It is able to give a satisfying "homogeneity grade" for mixing jobs due to the special design of a mixing agitator with dual ribbons inside of a U-shaped working trough.

 

PerMix designs our PRB Ribbon Blenders which are able to achieve a maximum "mixing ratio" of 1:500,000, which means you can get the desired mixture proportion of components in as small as 1 gram with a batch of 500kg.

How It Works

PerMix PRB Ribbon Mixer consists of one electrical motor, one gearbox, and a shaft with double ribbons located in a U-shaped vessel. The external & inner ribbons are designed in such a way that the powder materials are pushed to move from center to the two ends of vessel, and meanwhile from ends to the center; besides, the powder materials are lifted up along the ribbon edges but then drop due to gravity. In such a three-dimensional way, the total powder can be mixed fast in the vessel. It asks for a short mixing time and relatively low power consumption.

The shaft is sealed with stuffing box with multiple PTFE packings (sometimes with a lantern ring for air purge) at both ends. Materials are loaded from top side, and a flush fitting discharge valve is located at the bottom side in the center. The discharge height can be adjusted as per requirement, so that material gets discharged into the container below it without floating dust.

Optional Features

Stub-shaft design for hygienic applications

Ribbon types

Customized feeding & discharging

PerMix provides the innovative Stub-shaft design to eliminate the flange/bolts that are used to connect the main shaft to the drive shaft and non-drive shaft, thus minimize the product residue between batches. The stub-shaft design can also dramatically reduce the time to disassemble the ribbon shaft out of the trough if thorough cleaning or overhaul is required.

We offer different types of mixing ribbon for different applications. Standard ribbon is used to provide general blending purpose, with center discharge; Interrupted ribbon is applied for viscous material; Continuous ribbon is used for continuous operation with one side feeding and the other side discharging. For very abrasive mixing tasks, the ribbons can be designed to be bolted for easy change in case of wearing.

A variety of feeding & discharging methods can be selected by the customers. For feeding of materials, sliding cover design can be used for applications with limited height; bag dump station can be mounted on the top of the U-shaped trough. Safety grid can be installed to prevent the possible injury to the worker. For discharge of the products, manual, pneumatic, or motorized operated valves can be selected according to the customers' preference. They are prepared to fit into any existing production line easily. 

Continuous operation

Heating/Cooling jacket

Liquid spray nozzles

PerMix supplies mixers for continuous work when a large capacity per hour is needed for the same material. Continuous ribbon mixers differ from batch mixers in that the mass flow of the product is from the inlet of the container to the discharge at the opposite end.

Jacketed trough for heating/cooling operation by steam, thermal oil, or water. ASME/PED certificate can be optional for high pressure operation.

Liquid can be added into the powder by spray nozzles on a pipe which is installed on the top of the mixing trough. The necessary pump and tank can also be provided by PerMix.

CIP (Clean-in-place) spray balls

Construction material

Vacuum drying & deaerating

Optional CIP spray balls can be mounted on the PerMix mixers to make the cleaning of mixer inside easy and automatic with customer CIP cleaning station.

We are able to offer our mixers with contact part to be built by Carbon steel, SS304, SS316/316L, Titanium, Duplex stainless steel, Hastelloy, etc. For abrasive materials we offer hardened steel as the contact part.

The mixer can be designed for vacuum drying & deaerating for special applications.

Specification

Model	Total (liter)	Useful (liter)	kW(*)	RPM(*)	H1(*) (mm)	L (mm)	W (mm)	H (mm)	Weight (kg)
PRB-45	45	27	1.1	123	600	1,200	500	1,500	450
PRB-100	100	60	2.2	100	600	1,410	540	1,650	600
PRB-200	200	120	3	70	600	1,570	630	1,710	650
PRB-300	300	180	4	65	600	1,700	680	1,760	750
PRB-500	500	300	5.5	52	600	1,980	870	2,020	950
PRB-750	750	450	7.5	45	600	2,210	960	2,150	1,250
PRB-1000	1,000	600	11	43	100	2,400	1,050	1,765	1,450
PRB-1500	1,500	900	11	38	100	2,670	1,150	1,870	1,700
PRB-2000	2,000	1,200	15	35	100	2,920	1,250	1,980	2,250
PRB-3000	3,000	1,800	18.5	29	100	3,320	1,400	2,150	2,800
PRB-4000	4,000	2,400	22	27	100	3,660	1,520	2,290	3,900
PRB-5000	5,000	3,000	22	23	150	3,910	1,620	2,390	4,350
PRB-6000	6,000	3,600	30	23	150	4,210	1,700	2,510	5,200
PRB-8000	8,000	4,800	37	21	150	4,810	1,860	2,590	7,500
PRB-10000	10,000	6,000	45	19	150	4,990	1,980	2,640	9,100
PRB-12000	12,000	7,200	55	17	500	6,850	2,450	3,070	13,900
PRB-15000	15,000	9,000	75	17	500	7,260	2,650	3,280	16,000
PRB-20000	20,000	12,000	90	15	550	7,845	2,905	3,560	21,700
PRB-25000	25,000	15,000	110	14	550	8,400	3,200	3,700	26,000

1. kW/rpm are product dependent and might vary.

2. H1 (discharge height) can be designed according to request.

3. All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.

4. PerMix reserves the right to modify the design without notice.

Gallery

Ribbon Mixer with Sliding Top Lid

PRB Mixer with Platform & Electric Control

12 Cubic Meters Ribbon Mixer

Ribbon Mixer with Screw Conveyor

PRB Mixer with Bag Loading Housing

Ribbon Mixer with Bolted Ribbons

Internal View of PRB Ribbon Mixer

Vent Port with Safety Grid

Company Profile

In 2010, Mr. Arie Srugo, the second generation of SRUGO family, sold the whole company. After three years validity period of confidential agreement, in 2013, he decided to work with a Chinese company in order to take the advantage of the lower cost with an improving technology, set up PerMix, and target this company to be present in global market.

 

PerMix Tec Co., Ltd. is established as the professional supplier of industrial mixing and other processing equipment. Our state-of-the-art technology and know-how in this section is originally from Israel. Along with the low labor cost advantage in China. PerMix is born to be your partner for the cost effective solutions in powder, paste and liquid mixing applications.

Our Customers

FAQ

Q: What is your price level compared with European suppliers and local Chinese suppliers?
A: Depending on the machine type and size, our price level is 30%-60% less than the European suppliers and 5-15% higher than the big local suppliers. 

Q: Are you able to provide tailor-made design and production for the mixers?
A: Yes, in fact more than half of our mixers are tailor made, which is one of our strong points.

Q: Are you able to design and produce other processing equipment?
A: We are open to discuss about it. 

Q: Can you provide machines to OEM customers, meaning to label their brands on the machines.
A: Yes we are doing it a lot. We have several OEM partners in the USA. 

Q: Do you have agent network out of China?
A: Yes we do have agents but only in some countries, for example in USA, Germany, Poland, Spain, Denmark, Turkey, Argentina, etc. We are still looking for more agents because we believe to work with agents is the best way to do business. 

Q: What is your delivery lead time of the mixing equipment.
A: Depending on the size and level of customization, but usually it is from 6-14 weeks. 

Q: How do you pack and ship the mixing machines?
A: For machines don't require full container loading, we will pack them in wooden case. For FCL (full container loading) shipment, we will just wrap the machines in plastic films and fix them in the container. The shipment can be either by air or by sea.