High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer

Product Details
Customization: Available
Additional Capabilities: Coating, Drying, Granulating, Vacuum
After-sales Service: Online Support, video Technical Support
Manufacturer/Factory
Gold Member Since 2014

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Year of Establishment
2013-07-29
OEM/ODM Availability
Yes
  • High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer
  • High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer
  • High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer
  • High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer
  • High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer
  • High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer
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  • Overview
  • Product Parameters
  • Product Description
  • Optional Features
  • Company Profile
  • Workshop
  • Customers
  • FAQ
Overview

Basic Info.

Model NO.
PRB
Application Area
Agricultural Chemicals, Chemical, Daily Chemical, Engineering & Construction, Food, Pharmaceutical
Certification
CE, ISO
Condition
New
Main Material
Carbon Steel
Safety Features
Overload Protection, Splash Guard
Speed Range
12-123 Rpm
Stirring Type
Forced
Working
Blending
Mixer Type
Powder Mixer
Layout Type
Horizontal
Mixing Drum Shape
Drum
Operating Type
Cycle Operating
Warranty
1 Year
Construction Material
SS304; SS316L; Carbon Steel
Capacity Range
100 - 15, 000 Liters
Ex-Proof Version
Available
Polishing
Dull Polishing; Mirror Polishing
Transport Package
Wooden Crates
Specification
CE
Trademark
PERMIX
Origin
China
HS Code
8474390000
Production Capacity
100 Sets/ Year

Product Description


 
Product Parameters

 

Model Total
(liter)
Useful
(liter)
kW (*) RPM (*) H1 (*)
(mm)
L
(mm)
W
(mm)
H
(mm)
Weight
(kg)
PRB-45 45 27 1.1 123 600 1,200 500 1,500 450
PRB-100 100 60 2.2 100 600 1,410 540 1,650 600
PRB-200 200 120 3 70 600 1,570 630 1,710 650
PRB-300 300 180 4 65 600 1,700 680 1,760 750
PRB-500 500 300 5.5 52 600 1,980 870 2,020 950
PRB-750 750 450 7.5 45 600 2,210 960 2,150 1,250
PRB-1000 1,000 600 11 43 100 2,400 1,050 1,765 1,450
PRB-1500 1,500 900 11 38 100 2,670 1,150 1,870 1,700
PRB-2000 2,000 1,200 15 35 100 2,920 1,250 1,980 2,250
PRB-3000 3,000 1,800 18.5 29 100 3,320 1,400 2,150 2,800
PRB-4000 4,000 2,400 22 27 100 3,660 1,520 2,290 3,900
PRB-5000 5,000 3,000 22 23 150 3,910 1,620 2,390 4,350
PRB-6000 6,000 3,600 30 23 150 4,210 1,700 2,510 5,200
PRB-8000 8,000 4,800 37 21 150 4,810 1,860 2,590 7,500
PRB-10000 10,000 6,000 45 19 150 4,990 1,980 2,640 9,100
PRB-12000 12,000 7,200 55 17 500 6,850 2,450 3,070 13,900
PRB-15000 15,000 9,000 75 17 500 7,260 2,650 3,280 16,000
PRB-20000 20,000 12,000 90 15 550 7,845 2,905 3,560 21,700
PRB-25000 25,000 15,000 110 14 550 8,400 3,200 3,700 26,000
PRB-30000 30,000 18,000 132 12 550 9,000 3,500 3,900 32,000

1. kW/rpm are product dependent and might vary.
2. H1 (discharge height) can be designed according to request.
3. All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.
4. PerMix reserves the right to modify the design without notice.
Product Description

High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer
PerMix PRB series Ribbon Mixer is an efficient and versatile blending machine for mixing of dry powders, granules and viscous pastes homogeneously. It is able to give a satisfying "homogeneity grade" for mixing jobs due to the special design of a mixing agitator with dual ribbons inside of a U-shaped working trough.

PerMix designs our PRB Ribbon Blenders which are able to achieve a maximum "mixing ratio" of 1:500,000, which means you can get the desired mixture proportion of components in as small as 1 gram with a batch of 500kg.
High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer
High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer

How It Works:

PerMix PRB Ribbon Mixer consists of one electrical motor, one gearbox, and a shaft with double ribbons located in a U-shaped vessel. The external & inner ribbons are designed in such a way that the powder materials are pushed to move from center to the two ends of vessel, and meanwhile from ends to the center; besides, the powder materials are lifted up along the ribbon edges but then drop due to gravity. In such a three-dimensional way, the total powder can be mixed fast in the vessel. It asks for a short mixing time and relatively low power consumption.

The shaft is sealed with stuffing box with multiple PTFE packings (sometimes with a lantern ring for air purge) at both ends. Materials are loaded from top side, and a flush fitting discharge valve is located at the bottom side in the center. The discharge height can be adjusted as per requirement, so that material gets discharged into the container below it without floating dust.
Optional Features

- Stub-shaft design for hygienic applications
PerMix provides the innovative Stub-shaft design to eliminate the flange/bolts that are used to connect the main shaft to the drive shaft and non-drive shaft, thus minimize the product residue between batches. The stub-shaft design can also dramatically reduce the time to disassemble the ribbon shaft out of the trough if thorough cleaning or overhaul is required.

- Ribbon types
We offer different types of mixing ribbon for different applications. Standard ribbon is used to provide general blending purpose, with center discharge; Interrupted ribbon is applied for viscous material; Continuous ribbon is used for continuous operation with one side feeding and the other side discharging. For very abrasive mixing tasks, the ribbons can be designed to be bolted for easy change in case of wearing.

- Continuous operation
PerMix supplies mixers for continuous work when a large capacity per hour is needed for the same material. Continuous ribbon mixers differ from batch mixers in that the mass flow of the product is from the inlet of the container to the discharge at the opposite end.

- Heating/Cooling jacket
Jacketed trough for heating/cooling operation by steam, thermal oil, or water. ASME/PED certificate can be optional for high pressure operation.

- Liquid spray nozzles
Liquid can be added into the powder by spray nozzles on a pipe which is installed on the top of the mixing trough. The necessary pump and tank can also be provided by PerMix.

- CIP (Clean-in-place) spray balls
Optional CIP spray balls can be mounted on the PerMix mixers to make the cleaning of mixer inside easy and automatic with customer CIP cleaning station.

- Customized feeding & discharging
A variety of feeding & discharging methods can be selected by the customers. For feeding of materials, sliding cover design can be used for applications with limited height; bag dump station can be mounted on the top of the U-shaped trough. Safety grid can be installed to prevent the possible injury to the worker. For discharge of the products, manual, pneumatic, or motorized operated valves can be selected according to the customers' preference. They are prepared to fit into any existing production line easily.

- Construction material
We are able to offer our mixers with contact part to be built by Carbon steel, SS304, SS316/316L, Titanium, Duplex stainless steel, Hastelloy, etc. For abrasive materials we offer hardened steel as the contact part.

- Vacuum drying & deaerating
The mixer can be designed for vacuum drying & deaerating for special applications.
High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer

Company Profile
PerMix means "Perfect Mixing Technologies"!

PerMix is a Chinese-Israeli cooperative venture with the famous Srugo family in Israel, who has been active and reputed in industrial mixing and processing equipment since 1954. PerMix strong advantages over other competitors are 60 years of Designed-in-Israel know-how along with competitive Made-in-China prices!

(1) About SRUGO (Israel):

SRUGO MACHINES ENGINEERING was established in 1954 in Argentina by the late industrialist, Jakob Srugo. In 1965 the company moved to Israel and operated from Bat-Yam. In 1977 SRUGO moved to Netivot and since then operated a modern plant with an adaptable production line to provide an efficient solution for each customer's requirements. SRUGO exported its products since 1990 to Western Europe, United States, Australia, Eastern Europe, the Middle East and several developing countries.

(2) About PerMix:

In 2010, Mr. Arie Srugo, the second generation of SRUGO family, sold the whole company. After three years validity period of confidential agreement, in 2013, he decided to work with a Chinese company in order to take the advantage of the lower cost with an improving technology, set up PerMix, and target this company to be present in global market.

PerMix Tec Co., Ltd. is established as the professional supplier of industrial mixing and other processing equipment. Our state-of-the-art technology and know-how in this section is originally from Israel. Along with the low labor cost advantage in China, PerMix is born to be your partner for the cost effective solutions in powder, paste and liquid mixing applications.

PRODUCT RANGE:

We are not only able to offer the single machine with modern appearance and advanced technique, but also to offer the full line system to save your time, which is one of our strong points. With our engineers' decades of experience in this area, PerMix is capable to offer the most suitable solution for any industry that has a demand for mixing.

CUSTOMIZED SOLUTIONS:

Despite the standard range we are able to design the equipment according to the specific requirements of our customers. PerMix engineers evaluate the customer's mixing and processing problems in order to translate process parameters into soundly engineered and dependable mechanical equipment. PerMix welcomes the opportunity to discuss specific requirements or problems and invites customers to compare and determine for themselves which equipment is best suited for their needs.

APPLICATIONS:

PerMix has been building a good reputation in both local and export markets over these years. Our products are widely used to serve a variety of industries such as fine chemicals, specialty chemicals, petrochemicals, painting, ink, cosmetics, pharmaceuticals, agriculture, food, beverage, biology, nano materials, paper, adhesive, plastic, electronics, batteries, wastewater, etc.

 

Workshop

 

High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer
Customers

 

High Tech Factory Industrial Powder Mixing Machine Ribbon Mixer
FAQ

Q: What is your price level compared with European suppliers and local Chinese suppliers?
A: Depending on the machine type and size, our price level is 30%-60% less than the European suppliers and 5-15% higher than the big local suppliers.

Q: Are you able to provide tailor-made design and production for the mixers?
A: Yes, in fact more than half of our mixers are tailor made, which is one of our strong points.

Q: Are you able to design and produce other processing equipment?
A: We are open to discuss about it.

Q: Can you provide machines to OEM customers, meaning to label their brands on the machines.
A: Yes we are doing it a lot. We have several OEM partners in the USA.

Q: Do you have agent network out of China?
A: Yes we do have agents but only in some countries, for example in USA, Germany, Poland, Spain, Denmark, Turkey, Argentina, etc. We are still looking for more agents because we believe to work with agents is the best way to do business.

Q: What is your delivery lead time of the mixing equipment.
A: Depending on the size and level of customization, but usually it is from 6-14 weeks.

Q: How do you pack and ship the mixing machines?
A: For machines don't require full container loading, we will pack them in wooden case. For FCL (full container loading) shipment, we will just wrap the machines in plastic films and fix them in the container. The shipment can be either by air or by sea.

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