Industrial Emulsifier High Shear Mixer with Hydraulic Lifting
INTRODUCTION:
PerMix PC series High Shear Pump is a high shear mixer for inline or continuous operation. In the Inline process, the mixer is installed outside the tank. This makes it easy to be built into an existing production line with normal inlet/outlet connections. In the case to deal with liquid with a low viscosity, the PC series High Shear Pump can pump the liquid without an additional pump. That is why it is also called High Shear Pump. The PC series High Shear Pump can be used to deal with the product in a single pass or with several circulations to make the product better.
MULTI-STAGE HIGH SHEAR PUMP:
The PC series multi-stage (usually three-stage) High Shear Pump has three sets of stator/rotor systems to enhance its shearing performance. This design dramatically reduces processing time, and in some cases only one pass through the mixer can lead to satisfied products.
ADVANTAGES & OPTIONS:
PerMix PC series High Shear Pump is featured for the advantages of:
1. Save your processing time by up to 90%
2. Increase the end product uniformity
3. Save your cost of lots of agitators & pipelines
4. Easily adapted into an existing production line without change of the layout
5. Compact size requiring small space
6. Hygienic design for food & pharmaceuticals
7. Various interchangeable stator/rotor for different materials to be handled
A lot of options are available:
1. Complete stainless steel construction to meet the strict hygienic requirement
2. Multiple stage stator/rotor for single pass processing to save more time but a better uniformity
3. Mixer to be installed on a trolley for easy movement
4. Double mechanical seals with thermosyphon tank to cool the seals
5. Contact parts to be built in SS304, SS316L, SS316Ti or others
6. Dull polishing or mirror-like polishing
APPLICATIONS:
PC series High Shear Pumps are widely used by a variety of industries in different stages of the processing. They are highly efficient to save a lot of energy and time compared with traditional mixing methods.
I) Food & Beverage
Reconstituted milk, Salad dressing, Mayonnaise, Ice cream, Cheese, Yogurt, Fruit juice
Ii) Pharmaceutics & Biology
Drug synthesis, Vaccine, Fat emulsion, Injectable suspension, Veterinary medicine, Cell extraction
Iii) Cosmetics & Daily Care
Detergent, Body gel, Shampoo, Cream, Lotion, Tooth paste, Soap
Iv) Chemicals & Oil Industry
Synthetic rubber, Resin, Bitumen, Silicon oil, Dye, Pigment, Coating, Ink, Nano material
| Model |
Watts, kW |
RPM, @50Hz |
Max. Capacity |
Size [DN] |
| [L/hr] @ 1 cPs |
Inlet |
Outlet |
| PC-1/100 |
2.2 |
3,000 |
3,000 |
40 |
32 |
| PC-1/140 |
5.5 |
5,000 |
50 |
40 |
| PC-1/165 |
7.5 |
8,000 |
50 |
40 |
| PC-1/180 |
11 |
12,000 |
65 |
50 |
| PC-1/185 |
15 |
18,000 |
65 |
50 |
| PC-1/200 |
22 |
25,000 |
65 |
50 |
| PC-1/210 |
37 |
35,000 |
80 |
65 |
| PC-1/230 |
45 |
50,000 |
100 |
80 |
| PC-1/245 |
55 |
75,000 |
100 |
80 |
| PC-1/260 |
75 |
90,000 |
125 |
100 |
| PC-1/280 |
90 |
110,000 |
125 |
100 |
| PC-1/290 |
132 |
130,000 |
150 |
125 |
| PC-1/300 |
160 |
1,500 |
140,000 |
175 |
150 |
| PC-1/360 |
185 |
160,000 |
175 |
150 |
1. Actual liquid capacity will vary depending on the liquid type and different stator rotor system.
2. PerMix offers bigger capacity according to customer requests.
3. PerMix reserves the right to modify the design without notice.
| Model |
Watts, kW |
RPM, @50Hz |
Max. Capacity |
Size [DN] |
| [L/hr] @ 1 cPs |
Inlet |
Outlet |
| PC-3/100 |
7.5 |
3,000 |
8,000 |
50 |
40 |
| PC-3/120 |
11 |
12,000 |
65 |
50 |
| PC-3/140 |
15 |
18,000 |
65 |
50 |
| PC-3/165 |
22 |
22,000 |
65 |
50 |
| PC-3/200 |
37 |
30,000 |
100 |
80 |
| PC-3/220 |
55 |
40,000 |
125 |
100 |
| PC-3/240 |
75 |
55,000 |
125 |
100 |
| PC-3/260 |
90 |
1,500 |
65,000 |
125 |
100 |
| PC-3/300 |
110 |
80,000 |
150 |
125 |
| PC-3/360 |
132 |
100,000 |
150 |
125 |
| PC-3/380 |
160 |
120,000 |
150 |
125 |
| PC-3/400 |
185 |
140,000 |
150 |
125 |
| PC-3/420 |
200 |
155,000 |
200 |
150 |
| PC-3/440 |
250 |
180,000 |
200 |
150 |
1. Actual liquid capacity will vary depending on the liquid type and different stator rotor system.
2. PerMix offers bigger capacity according to customer requests.
3. PerMix reserves the right to modify the design without notice.
FAQ:
Q: What is your price level compared with European suppliers and local Chinese suppliers?
A: Depending on the machine type and size, our price level is 30%-60% less than the European suppliers and 5-15% higher than the big local suppliers.
Q: Are you able to provide tailor-made design and production for the mixers?
A: Yes, in fact more than half of our mixers are tailor made, which is one of our strong points.
Q: Are you able to design and produce other processing equipment?
A: We are open to discuss about it.
Q: Can you provide machines to OEM customers, meaning to label their brands on the machines.
A: Yes we are doing it a lot. We have several OEM partners in the USA.
Q: Do you have agent network out of China?
A: Yes we do have agents but only in some countries, for example in USA, Germany, Poland, Spain, Denmark, Turkey, Argentina, etc. We are still looking for more agents because we believe to work with agents is the best way to do business.
Q: What is your delivery lead time of the mixing equipment.
A: Depending on the size and level of customization, but usually it is from 6-14 weeks.
Q: How do you pack and ship the mixing machines?
A: For machines don't require full container loading, we will pack them in wooden case. For FCL (full container loading) shipment, we will just wrap the machines in plastic films and fix them in the container. The shipment can be either by air or by sea
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